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News 2017-12-14T15:47:05+00:00

Automotive Manufacturer Protects Work with Bubble-X Sleeve Paks

A U.S. subsidiary of Israeli company Omen Casting Group has found a new way to protect its valuable products within the factory during manufacturing. Omen USA, based in Richmond, Indiana has chosen the Primex Design & Fabrication (PD&F) Bubble-X® Sleeve Pak container system to move valuable castings throughout its brand-new plant. Omen has purchased 100 Sleeve Paks, complete with pallets and covers, for internal use and is reviewing using them for shipment to its Tier 1 automotive customers. Omen produces high pressure aluminum castings such as axle and steering component housings. These valuable components require the ultimate protection while moving from station to station in the plant.

Omen USA is currently in start-up mode as the first U.S. location for the company which was founded in Kibbutz Hatzor, Israel in 1946. The parent company has been supporting the U.S. automotive market for 20 years. The new Richmond plant, which began construction in 2016, is currently producing supplier samples but will begin full-scale production in March when it expects to employ 50 with plans to be at 150 by the end of 2019.

PD&F (formerly Woodruff Corporation), in addition to its shipping container business, is a leading manufacturer of reusable, returnable and recyclable plastic totes, boxes, point of purchase displays and retail packaging.

According to Operations Manager Steven O’Brien, Omen replaced folding bulk hard-side shipping containers with the Bubble-X Sleeve Pak for several reasons. “Cost was a major factor. The Bubble-X system is about one-third the cost of the previous container we used. The Bubble-X is just as strong and durable as the folding containers but if the sleeve gets damaged it costs a lot less to replace just the sleeve than the entire container. And the Bubble-X Sleeve system takes up considerably less storage space when flattened than the older container.”

Combined with a matching pallet and cover, Sleeve Pak is the perfect lightweight, returnable, reusable and recyclable solution. Primex also produces custom internal components such as foam inserts and dividers for the Sleeve Pak. Primex’s high density bubble board delivers protective rigidity along with moisture and chemical resistance. All surfaces of the Bubble-X Sleeve Pak can be screen printed to ensure brand integrity.

Since PD&F Sleeve Paks can be folded flat, they require minimal space for storage and return shipment. Bubble-X Sleeve Pak is made from 100 percent recyclable polypropylene and comes in a variety of standard sizes and colors.

Bubble X is a unique three-dimensional board that is 20 times stronger than corrugated paperboard construction. No other process nor material produces this exceptional strength to weight ratio. Since Bubble-X is the only material of its type manufactured in North America, it allows PD&F to produce custom sizes, colors, wall thicknesses and other properties for its customers and provide rapid delivery for very specific applications.

Primex Design & Fabrication can custom-formulate the Bubble-X board itself to include characteristics such as UV protection, anti-stat and vapor inhibitor.

Standard Sizes Door Sizes
40″ x 40″
40″ x 48″
44″ x 44″
45″ x 48″
44″ x 54″
30″ x 20″
18″ x 15

 

Technical Specifications

BUBBLE DIAMETER THICKNESS GMS
D4 2.6MM
D4 3MM
D8 4MM
D8 5MM
D12 8MM
D12 9.5MM
(.102″)
(.118″)
(.157″)
(.197″)
(.315″)
(.374″)
610
910
1295
1520
2275
3300

New Stronger Shipping Sleeves with Enhanced Durability and Reduced Weight!

Primex Design & Fabrication is now constructing its Sleeve Pak shipping durable sleeves from its lighter, more durable 8mm Bubble-X® board. 

Our newest customer is using 3,000 Bubble-X Sleeve Paks to ship foam seat cushions from several U.S. locations to automotive manufacturers throughout North America. We’ve reduced the thickness from 10mm to 8mm while delivering improved rigidity and protection for the product. The top edge of the sleeve is heat-sealed in order to protect content while loading.

In switching from corrugated paper board to Bubble-X the customer needed quick production time. Last fall Primex installed a custom-built machine for producing the Bubble-X Sleeve Pak. This allows us to reduce production time of customized sleeves by 30 percent.

Combined with a matching pallet and cover, Sleeve Pak is the perfect lightweight, returnable, reusable and recyclable solution. Primex’s high density bubble board delivers protective rigidity along with moisture and chemical resistance. All surfaces of the Bubble-X Sleeve Pak can be screen printed to ensure brand integrity.

Since Primex Sleeve Paks can be folded flat, they require minimal space for storage and return shipment. Bubble-X Sleeve Pak is made from 100 percent recyclable polypropylene and comes in a variety of standard sizes and colors.

Bubble X is a unique three-dimensional board that is 20 times stronger than corrugated paperboard construction. No other process nor material produces this exceptional strength to weight ratio. The Bubble-X board is the only product of its kind manufactured in North America, thus allowing us to produce custom sizes, colors, wall thicknesses and other properties for our customers and provide rapid delivery for very specific applications.”

Primex Design & Fabrication designed the perfect solution, printed the containers to match existing packaging and, because of U.S.-based manufacturing, beat the customer’s delivery expectations. The customer can now fit 90 containers in a 53-foot van. By using Bubble-X products, they can reduce the total number of trucks by nearly 40 percent.

Primex Fabrication can custom-formulate the Bubble-X board to include characteristics such as UV protection, anti-stat and vapor inhibitor.

Standard Sizes Door Sizes
40″ x 40″
40″ x 48″
44″ x 44″
45″ x 48″
44″ x 54″
30″ x 20″
18″ x 15

We can also create the perfect Sleeve Paks for your exact requirements.

Technical Specifications

Thickness GMS
2.6MM
3MM
4MM
5MM
8MM
9.5MM
(.102”) 610
(.118”) 910
(.157”) 1295
(.197”) 1520
(.315”) 2275
(.374”) 3300

Available in many standard and custom colors and
characteristics to meet your specific protection needs
including UV, anti-stat and vapor inhibitor.

 

One Company. One Direction. One Solution.

To our valued customers:

In light of recent plastics industry acquisitions and other changes in the marketplace, we’d like to reiterate our position and continued commitment to providing our customers with the highest quality products and services.

One Company. One Direction. One Solution.

The consolidation of our Woodruff and O’Neil divisions into our Primex “One Company” concept earlier this year is just one of many ways we continue to improve vertical integration, leverage our resources and improve solutions.

With the renaming of Woodruff and O’Neil to Primex Design & Fabrication and Primex Color, Compounding & Additives, respectively, we not only rebranded, we are defining ourselves as a single point of entry for your important projects and promoting our ability to deliver total solutions, from early-stage development assistance to material formulation to recycling.

But it’s more than one-stop shopping. It’s involvement at every stage of production, ensuring Primex’s assets are fully employed to identify your challenges and offer the best solutions. We will now be able to leverage all Primex resources, including technical development, nationwide warehousing and distribution, quality control and a single point of contact for the entire process.

While other companies see only financial ups and downs, we see opportunities to invest in our technologies, facilities and people with the singular goal of enhancing our ability to deliver quality, value and service to our customers. It is, after all, the sole reason for our 50 years of success.

Primex Design & Fabrication Automates Sleeve Production

Richmond, Indiana – Primex Design & Fabrication (formerly Woodruff Corporation), the leading manufacturer of reusable, returnable and fully recyclable plastic totes, shipping containers, point of purchase displays and retail packaging, has automated its production process for the manufacture of its Bubble-X™ Sleeve Pak durable sleeves for shipping.

According to Doug Borgsdorf, unit director for Primex Design & Fabrication and Primex Color, Compounding & Additives (Jasper, Tenn.), “our new process allows us to cut production time of our Sleeve Paks by 50 percent, providing vastly improved delivery times to our customers while increasing consistency and overall quality.”.

Combined with a matching pallet and cover, Sleeve Pak is the perfect lightweight, returnable, reusable and recyclable solution. Primex’s multi-layer bubble board delivers protective rigidity along with moisture and chemical resistance. All surfaces of the Bubble-X Sleeve Pak are smooth and can be printed to ensure brand integrity.

Primex Sleeve Paks can be used up to 10 times before recycling versus the one-time use of corrugated paper containers, Additionally, the extremely durable nature of the unique plastic bubble board prevents damage in shipping, providing a much better appearance to end-users. Since Primex Sleeve Paks can be folded flat, they require minimal space for storage and return shipment. Bubble-X Sleeve Pak is made from recyclable polypropylene and comes in a variety of standard sizes and custom colors.

Bubble-X’s unique co-extrusion structure creates a double-walled, three-dimensional board that is stronger and more durable than corrugated paperboard construction, resulting in exceptional strength to weight ratio. “The multi-layer sheet extrusion process allows us to tailor the sheet properties based on the end user’s needs,” said Dan Purpura, process development engineering manager for Primex Plastics.

Bubble-X is the only product of its type manufactured in North America, thus allowing Primex to produce custom sizes, features, wall thicknesses and other properties for their customers and provide rapid delivery for very specific applications from its five North American distribution centers.

Since its introduction last year, Sleeve Pak has become one of Primex Design & Fabrication’s leading products. “The investment in improved speed and quality is already paying off as we promote Sleeve Pak through a variety of channels including our team of 25 sales people throughout the U.S. and Canada, said Borgsdorf.

The Bubble-X Sleeve Pak is part of an entire shipping solution which includes pallets, covers and customized internal components such as foam inserts and dividers. Primex Design & Fabrication custom-formulates the Bubble-X board to include customer-specific characteristics such as UV protection, anti-stat and vapor inhibitors. All edges, locking holes, and doors of the sleeve can be sealed. There are two standard door sizes available.

Standard Sizes Door Sizes
40″ x 40″
40″ x 48″
44″ x 44″
45″ x 48″
44″ x 54″
30″ x 20″
18″ x 15

 

Technical Specifications

BUBBLE DIAMETER THICKNESS GMS
D4 2.6MM
D4 3MM
D8 4MM
D8 5MM
D12 8MM
D12 9.5MM
(.102″)
(.118″)
(.157″)
(.197″)
(.315″)
(.374″)
610
910
1295
1520
2275
3300